89 cr250 fork swap. Posted August 6, 2006. It would have required more work to mount to the 500 forks. Mar 7, 2010 · Anybody know if a complete 1989 CR 500 front fork assembly will work on a 87 CR 250 ? 1987 CR 250 fork conversion. they only have about 6" of travel,for instance I was riding a wheelie and when the front tire came down it felt like I dropped anvil 3 ft onto a sidewalk. 00. Save Quote. Jul 9, 2016 · The CX500 swap is just to get it back on the road. Replace OEM part 51610-KZ3-640 & 51610-KZ3-000. 90' up forks are USD forks and I don't know what additional mods are needed. Thanks May 30, 2020 · i've been seeing all kinds of threads on various sites about the differences between the 04-07 forks by years, and a lot of info on how to swap either to a 90-later 500 fork set or 250 forks onto a 90-later model 500i cannot find any direct answers on how to put the 04-07 forks onto the earlier 500 bikes. the heavier 500 seemed to really work with the first Aug 19, 2013 · It's pretty easy to install a set of late model Shown Twin Chamber forks on a 96 CR250. How do I speak with a live agent? Click on the dirtbike helmet icon for a quick email/call or text-back response to any question you may have. Aug 21, 2009 · Hi guys. I do have to clarify that the bike is still in dirt bike mode. good news just fyi,,,gary has these in stock. My stock rim had a smaller axle od and different spacers. Honda added them to the CR125 in 98 and this basic configuration was kept on the CR125/250 and then the CRF250/450 through 2008 (on the CRF450, I think the CRF250 changed to 48mm from '10). At 6'1" and 210lbs without riding gear, I was bottoming out badly on the stock forks. You could run into clearance issues with the tank and the triple stem may have to be swapped or modified. 020" diameter too large. the stem from emig worked like a charm,pressed Jul 3, 2011 · At 190lbs. Upgrade a dirt bike front end with this complete “bolt & ride” Fork Conversion swap. This is due to the flexiness that makes the RSU feel softer than the USD. Jul 21, 2021 · I have a 2001 cr250 and have a complete front end off of a 2014 yz250f. I'll try to keep the format the same. Save Apr 10, 2015 · I think those 1992 forks use the later stem bearings, which will be just as expensive to convert as later (and much better) forks. I am aware that though the tubes may be the same diameter on both ends, the bottom leg connected to the axle and caliper may be different. installs the 1992 through 2001 series cr250 engine in the 2002 through 2007 late model frame includes everything to accept the buyers 1992 through 2001 cr250 engine in the buyers cr250 2002 through 2007 frame includes billet head stays, and instructions for installation. I'm pretty handy in the shop with my bike so a little custom work to make it fit is not a major concern for me. I have a 98 cr250 with the 500 motor swap. 00 for the new forks on ebay,180. Dec 25, 2008 · The 90 CR250 has USD forks and they got very bad reviews. Then you need a set of . Next click search, (this may take a couple minutes to auto populate the list there could be hundreds of options available for your swap) 3. Will the the yz triple clamps fit or will I need a different set? Any help appreciated. i have a CR on mine now but am trying to figure out the best way to make a XR400 supermoto set of wheels work with the USD forks. The 2mm axle lug movement was to effectively change the offset to 22mm without having to change the triple cla This video is doubly SHOCKING this time quite literally as I'm restoring the front forks to factory condition. I've just completed the KLX 300 fork swap on my 2004 KDX 220. The CRF fork valving, even with a desert tank, was a bit harsh on the small stuff. I was able to get the front rim, caliper and mc with the deal, which made for a nice swap. Mar 3, 2012 · For The '89 forks , which are right side up forks if I recall correctlhy, you measure how far down the oil level is from the top of the tube. Custom builds available too! More…. This front fork swap is no longer theoretical thanks to the arranged swap, and I am leaning towards drilling the forks out. 90 Was $ 8898. But you will need the complete front end - wheel, brake rotor, axle, forks, fork guards, triple trees with stem, brake line, brake caliper and brake master cylinder. Didn't get pictures of the bars or plastics but they were May 8, 2020 · The '91 forks I found even come with a front axle, so that's one less thing for me to get to do the swap. I can add a little to this. Anything from using the stock tripples to a full front end swap and anything inbetween. Swapping to a set of Progressive fork springs and the heavier KYB weight oil made them ridable. (1 customer review) IN STOCK. . Apr 16, 2018 · XR400 fork swap. FOr offroading, I'd go 5-1/2" air chamber, and use a thicker viscosity oil, like 10w-15w fork oil. I'm thinkin it would be cheaper. I hope some of this helps! May 11, 2018 · X2. My son is also finishing up his CRF450R SFF forks on his 89 CR250 as well using the All Balls kits. I have been building my 89 cr250 for the last year and a half while racing it at the same time, but now is a good time to post little sneak peeks of what I'm doing since Im out recovering from a dislocated shoulder after crashing and breaking this bike. 98 cr500. I like the idea of staying KYB front and rear, and these are basically just an updated version of the 46mm KYB's that came on '96 CR250. I think I'ma end up just going with the CBR I have the old forks off and they have taken quite a Aug 7, 2009 · Sands -- the 47mm TC Showas were first used on the 97 CR250. Dec 12, 2022 · A guy told me he replaced his tubes with 89’ cr 250’s and he used all the other parts of the fork of his 2000 xr 400, but he says it happened a long time ago. Upper: 25 x 47 x 15 Lower: 28 x 52 x 16. Jun 26, 2015 · Fork Spring Swap; Rear Shock Spring; Handlebar Risers; Yamaha. from there it is just either a bolt on or adapting spacers and swaping steering stems to make it all fit up. Far beyond perfect in all offroad conditions. I use it to commute to work, so I have to fix it asap. If you use 2005-up TC forks, you'll also need a '05-up caliper hanger. Just wondering if forks from any newer model Honda would fit. Your existing top clamp will work perfectly, but the bores in your bottom clamp are . I ran a set on an old TT350 and forks action was better than my standard xr400 cartridge forks. It was only about the 89 and maybe 90 CR forks that use the same bearings as the XRs. Feb 16, 2011 · here is a list of compatable fork triple trees by bearing size. Mar 25, 2009 · 88 KX125/250 KYB 43C cartridge forks. Oct 26, 2014 · 1989 CR250 fork conversion build. stnd air chamber measurement is 5". Everything looks close but I expect as most things this wont be completely easy. I would like to build an 87 CR125 someday but first it will be an 89 or 90 CR125. So using the CX forks will only be temporary as I either fix my old forks or begin a CBR600rr Fork swap And with new forks costing 300 bucks. Aug 3, 2006 · Ive heard over on supermotojunkie. Are there any places to ride up there? As for the fork swap, I can get the front brakes and stem bearings from the bike that the forks come from. 00 for the conversion stem,new cr250 wheel on ebay,150. Sep 22, 2019 · Yeuppers , I have a 89, cr-2fiddy, and it has the clickers on the bottom, You could do an oil change, but you need a fluid measuring device, a shop manual, and you might have to take off the fork caps to drain and add fluid. sold the stock crf230 forks on ebay for 200. Will the 450 forks be too tall or way too stiff for a light XR250? Jul 9, 2019 · There are some detailed threads on the subject. i did the USD swap not too long ago and love the difference. Aug 3, 2006 · KTM-Lew. Dec 30, 2012 · I would like to get some fork compatiblity questions answered. $ 1999. I Jan 18, 2006 · I want to upgade the old forks on my 1990 500 to a newer pair off a later model cr500 or 250/125. 96-98 RM125/250 Showa 49C cartridge - Best fork but IMO too heavy for a trail bike. I am wondering what is involved in this swap. Love the bike! 87 CR125 was the first big bike I ever rode but I was still racing 80’s for another few years and never raced it before selling. This dirt bike is a 1997 Honda CR250. They work very well. It won't be a simple swap from one bike to another unless they have the same type of frame. In addition to the CRF fork, you'll need a late model axle, left wheel spacer and brake caliper hanger. Sep 27, 2012 · 1990 CR500 Fork Swap Options 95,96,97,02,05 cr 250. 010" aluminum shims to reduce the size of the lower clamp's bore. Beside it would cost me 200 bucks just to have the forks revalved and found a set of 86 CR250 forks for 50 bucks on e-bay and another set of 89 CR500 forks with the triple clamps for 150. 99. since I have done this my front forks are stiff as a board. After disassembling the nighthawk forks and XR200 forks I found that the fork tube swap was just a matter of combining a few parts. The ’85 wheel should bolt up but get the wheel with the forks in case you need to swap spacers. Yamaha YZ125. thanks again. You need the modern forks, axle and left wheel spacer. after finding this thread,i ordered one for my cr250 fork swap,200. I did my older cr-s forks once and messed it up bad, LOL! The level is critical for performance. The CRF450X forks may also be a good Jan 28, 2015 · The XR200 Fork Tubes are virtually a direct fit to the Nighthawk 250/CB250 lowers! I have been working on a 92 Nighthawk and came across this thread and wanted to find out if the lowers would match the fork tubes. It is completely stock except for a Steely offroad fly wheel weight that I had on it for NCCSA hare scramble racing, I took it off since the season ended. For example a 1997 to 1999 CR250. Plus, I really didn't like the excessive underhang. 88 (61% off) Rocky Mountain ATV/MC CR 250 (04-07) CRF 450 (04-07) Top : 53mm triple clamps, forks, wheel etc etc to swap over. Dec 11, 2011 · I have restored and raced a 1986, 1988 and 1989 CR250s'. 1989 CR250R. You could also buy a used shock on Ebay. Fork spacing closer together on 03 cr 125. I had to change the clevis each time to make it work. Externally, tube diameters on Showa Twin Chambers remained unchanged for many years. You have 4 options on triple clamps; bore your existing clamps to fit 47mm forks, use the '02+ clamps which will require different lower bearing and modification of your frame steering stops (make wider), find '96 CR250 / '97 CR125 clamps. 1. With the forks compressed, spring out, the. I plan on using the '07 triple tree for the rubber mounts, and better mount options. This Honda belongs to Joseph of Lexington, North Carolina. Anyway, Honda pulled back the axle lug 2mm on the CRF450R in '05 and shortened the forks 7mm in '06. Sep 26, 2003 · I have a 1987 xr250 with a 280 kit. Rated 5. Is that actually possible? Is that actually possible? HONDA CR250R 1989 Motorcycle Suspension Upgrades MX Offroad Motocross Dirt Showa USD Upside Down Forks Showa Shock HONDA CR250R 1989. CRF250X forks would probably be good for a woods rider. You don't need new forks, you need a brilliant tuner. 62x54R ammo, so about 50 dollars worth with gas. I love my bike now. On eBay I am mainly finding Honda CRF 450 fork and triple clamps. We come up to visit every now and then. Dec 5, 2012 · The ’85 was Honda’s first works inspired body work with the works replica hpp system to follow in 87. I really love the barter system. Spend some time trying to understand how they work. I don't recall on which side of the axle I put the 1mm spacer, but it will be obvious when you assemble the bike because the brake rotor won't be Aug 2, 2019 · To me, it looks like # 9 is for the tube, #22 if for the whole fork. Just wanted to see if anyone out there knew if the forks from and 02 CRF450 will fit my 01 CR250. Aug 7, 2014 · The forks in the picture are from a '98 CR250, but I've also had '00 CR250 and '07 CRF250 forks on the bike. 2) Swap out '89 axle for '91 axle. Race Tech does make a Gold Valve for the bike, I never installed one before selling the 1989. May 29, 2002 · recently changed fork oil on my 89 cr 250 (showa forks) replaced oil with mobil 1 atf. Super Moto rims to come next. 2. i am waiting Feb 10, 2010 · These emulators are very underrated. Jul 1, 2009 · bike looks good man. Good for desert whoops though. Aug 4, 2006 · The 89 is a USD. With any Honda 1988 CR250R Fork Conversion Kit: Restomod Swap for sale online, PayPal, Apple Pay, Google Pay and credit card are covered by a 180-day return policy. I would like to get newer(89 or better), lighter forks. If this is the case, would it be possible to just r Aug 23, 2010 · Part numbers indicate fork size (mm) For example, CL0045 is a 45mm clip-on Aprilia RS250 CL0050 Mille CL0050 Mille R CL0051 BMW Strada CL0041 Buell M2 Cyclone CL0043 S1, S2 95-98 CL0054 XB9 CL0054 XB12 CL0054 X1 CL0054 Ducati 750/900SS CL0050 Monster CL0050 748/916/996 CL0053 Honda CB-1 89-90 CL0041 CBR600 87-90 CL0037 CBR600F2 CL0041 CBR600F3 good news just fyi,,,gary has these in stock. Jan 18, 2018 · The easiest way to do the fork swap onto an XR600R is as follows: Buy forks, front wheel, and triple clamps, and stem from basically any modern CR125, CR250, CRF250R, or CRF450R (other stems work too, as long as they have a 30mm stem diameter for the top and bottom stem bearings) Buy these 30x47x12mm tapered roller bearings. I am sure anything newer would work. - Old School Moto - Motocross Forums / Message Boards - Vital MX Dec 27, 2012 · Die hard Honda fans, check out this sharp 1989 Honda CR250R. thanks Dec 9, 2017 · $89. Here is what Joseph says about his ride: My bike is a ’89 CR250. 00 out of 5 based on 1 customer rating. 95-06 KDX200 KYB 43C cartridge forks. The only down side was I had to get the complete front end tire and forks in order to do the swap. While this is true for the small tubes on like on a TT'R, and XR 250, the XR650R and DRZ are a very good "off-road" fork. 89 RM125 & 89 KX125/250 KYB 46C cartridge forks - I have these on my RM conversion bike. CRX450X forks are probably the best bolt on forks, in terms of design and spring rate and valving. CALCULATE SPRING RATES Feb 15, 2003 · No putting gold valves in doesn't get you rebound adjustment. My stock '95 CR250 forks and shock with Slavens revalve were worlds better than anything I have had since. One of the forks has gone bad. Are the forks shapes the same on the 1990-99 cr 500 250/125's? That being the fork tube diameter and front tire/caliper alingment. 4 mm Harley FXR with Showa Fork 1988-2003 (except Sport Edition, Convertible, FXRT & 1992-2000 Hugger) 39 mm Harley FXRS Sport Edition, FXRS Convertible & FXRT with Showa forks 1987-93 39 mm Aug 30, 2014 · A knowledgeable tuner can make your stock forks as good as anything. and from the info i have found, i Fork guards reproduced for 1989 Honda CR 250 & CR 500. After this point Suzuki switched to USDs with bad results. Apr 1, 2008 · All of these older 250 Hondas ripped but the 89 250 & 500 had the Worst Forks Honda ever made. The 86-88 CR250s and the 87-89 CR125s used conventional cartridge forks. com that the later ones like 92-95 are a dirrect bolt on but to be safe, go over there and in tech post a question for Kubiak, or better yet, go over there and search for posts by Kubiak and send hima PM, Im sure hell be able to tell ya, as he did I think, 93 CR250R forks on his 89 XR600R. The earlier models used damper rod forks. quick questiondid you use the XR400 from wheel or a CR wheel. I'm afraid my left tube is bent. About the 150 thoughkinda useless, but thanks anyways! It's just so much easier to find rm and kx forks on ebay (plus they're cheaper) so I thought maybe if it was on par with the work required for the cr125 or cr250 forks, it would be worth it. the stem from emig worked like a charm,pressed right in the new cr250 triple clamp. You can put inverted forks on an ’82 to ’88 CR250, just use an ’89 250 or 500 bottom clamp and 94-94 CR500 forks, top clamp and wheel. Been reading up, but still not sure of best current options. By scumbucket, April 16, 2018 in CRF150F/L, If ricky bolted on 89 Xr600 triple clamp go on Ebay to find one but have seller measure stem first Dec 11, 2009 · If you're eyeing up a certain model for a fork swap into your stock triple trees, one easy way to verify they are actually the size listed is to find fork seals for the forks you plan to use and verify the inside diameter of the seal. Sep 16, 2007 · Huntsville? Cool my brother in law lives up there. I found a farmer over in PA that was willing to trade them for 200 rounds of 7. Notice the 125 was one year later going to cartridge forks and one year later going to USD. FORK TUBE SWAP 35mm 35 Honda CR-80R (87-95) Mar 28, 2007 · I put 89 cr 125 forks on my bike and a xr 400 rear shock on the back. The 1988 and 1989 CR250's are virtually identical except the 1989 had an inverted fork and was very harsh. Unfortunately he does not do Showa anymore. But in a nutshell your best bet is 47mm Showa twin chamber forks from '02+ CR/CRF. Dec 29, 2014 · Comparing the 2 parts, the 97 cr125 and 96 cr250 are different so I will not be going that route, probably will end up getting the 95 forks rebuilt and still trying to find the 96 shock. Honda 1989 CR250R Fork Conversion Kit: Restomod Swap. You also need a 96 CR250 or 97 CR125 bottom clamp. Forks, triple trees, wheel, complete brake assembly. So what I can see you did was to: 1) Slide the '91 fork tubes into your '89 triple clamps. I was thinking Cr forks? Does anybody know if 41mm forks were used on any Cr bikes and which years? Jan 21, 2011 · Harley Sportster with Showa Fork 1988-2003 (except Sport Edition, Convertible, FXRT & 1992-2000 Hugger) 39 mm Harley Dyna & FX Harley FX 1971-72 33. Log in or Jan 2, 2009 · Another Fork swap list Jump to Latest 60K views 10 replies 8 participants last post by twr3cks Jun 17, 2011 Jan 6, 2015 · I just arranged a swap today for a pair of 1981 XR200 forks. Jan 17, 2012 · those were some of the best forks of the time, and I think the 87 cr250 forks are better than any upside down forks made until the last couple years taking them off and putting on forks from a 1990 would be a huge mistake imo May 7, 2007 · I appreciate the advice about the XR type, but was really pushing for the inverted forks. In 89 and 90 they both switched to USDs. (no gear) the 125 forks with there lighter valving did better at trail riding. I also ordered all new plastic for the 89 bike, and the number plate fork gaurds for the 91 forks. Once the list has come up scroll down to the make, model and year of the forks from the donor bike. Apr 14, 2024 · The 86-89 CR forks (86 CR250-500, 87-89 CR all) are conventional cartridge forks that are direct swap. I have used the All Balls conversion for my 90 YZ250 to 2017 KYB SSS forks & Clamps from a YZ250F and the 2016 SFF forks from a CRF450R that I am putting on my 89 CR250. Jun 10, 2016 · I picked up a mint '04 XR250 and love it except for the forks. In the find fork conversion bearings drop down menu fill in make, model and year of the frame. . So for later on, what will be needed for the 97 and up fork swap? I know the forks, left wheel spacer, 96 triples, and 2 layers of coke can material are needed. I got just done puttin a 100 set of eibach fork springs in my forks already. Will all years work with a simple All Balls bearing kit? I am 6'3" and 215lbs. But disc brakes look better than drum! May 13, 2019 · I went ahead and bought a set of '07 CR125 forks off Ebay to solve the fork part availability prob. Measure the total shock length, shaft length and the body. The CR250 forks should be about in between. Mar 24, 2010 · The Twin Chamber fork swap is pretty straight forward. Jan 2, 2009 · Posted January 2, 2009. I thought the stock suspension was a joke considering I weigh over 200lbs. 00,have the front tire and rim for sale on ebay now. It's my understanding that RSU forks don't respond to handling as well as USD forks. I've been putting up with a weeping fork seal to long. 5 KawasakiKL250D2-D8 (85-91), KLR250 (-98) Oct 19, 2006 · I have a 2001 xr200r and this fork, wheel and brake from an 86 CR250. But before you watch the video please check ou Jul 14, 2010 · I put a shock from a 2006 CRF 450 onto a 1997 CR250 and a 2000 CR250. 1997 – 2001 Honda CR250 Front Fork Rebuild. 3) Mount '89 brake caliper to '91 forks. rktuav iocmcq ogezcspg szmm bkz cfugz rmys ocxh parxi nhos